Quickie QM-7 Series Manuel de service

Quickie QM-7 Series Service Manual©2012 Sunrise Medical Inc. 120938 Rev A

QM-7 SERIES SERVICE MANUALPAGE 1.6JANUARY 2012 SUNRISE MEDICAL1. Hand-Held Transceivers: Antenna is usually mounted directly on the unit.These incl

QM-7 SERIES SERVICE MANUALPAGE 1.7 JANUARY 2012SUNRISE MEDICALTo help prevent Electro Static Discharge (ESD) the following proper handling technique

QM-7 SERIES SERVICE MANUALPAGE 1.8JANUARY 2012 SUNRISE MEDICAL• Batteries function as a power wheelchair’s fuel tank. The larger the group size, t

QM-7 SERIES SERVICE MANUALPAGE 1.9 JANUARY 2012SUNRISE MEDICALVR2 Controller ButtonsBattery Gauge A series of ten LED’s, which indicate charge level

QM-7 SERIES SERVICE MANUALPAGE 1.10JANUARY 2012 SUNRISE MEDICAL1 = 24 Vdc (POS)2 = 0 Vdc (NEG)3 = Inhibit 1/ Programmer1 = White2 = Blue3 = Bl

QM-7 SERIES SERVICE MANUALPAGE 1.11 JANUARY 2012SUNRISE MEDICALOn/Off Key- Press to power on or off the power chair or Controller.Horn Key- Activa

QM-7 SERIES SERVICE MANUALPAGE 1.12JANUARY 2012 SUNRISE MEDICALOn/Off Key- Press to power on or off the power chair or Controller.Speed down butto

QM-7 SERIES SERVICE MANUALPAGE 1.13 JANUARY 2012SUNRISE MEDICALM1 = LEFT SIDE MOTORM2 = RIGHT SIDE MOTORINH-2 = INHIBIT 2A1 = ACTUATOR 1A2 =(NOT USE

QM-7 SERIES SERVICE MANUALPAGE 1.14JANUARY 2012 SUNRISE MEDICALQM-7 Series ModulesSection 1OMNI (BOTTOM)User Jack 2 User Jack 1Port 2 “D” Type Port

QM-7 SERIES SERVICE MANUALPAGE 2.1 JANUARY 2012SUNRISE MEDICAL This list of tools will be needed to accomplish all of the tasks given in this Te

QM-7 SERIES SERVICE MANUALPAGE 2JANUARY 2012 SUNRISE MEDICALQuickie QM-7 Series Service Manual ContentsCIntroduction and Basic SetupMotor - Drive G

QM-7 SERIES SERVICE MANUALPAGE 2.2JANUARY 2012 SUNRISE MEDICALSection 2 Power Module BUS Connections - VR2Power ModuleVR2-904-WayTyco BusBASESEATMB

QM-7 SERIES SERVICE MANUALPAGE 2.3 JANUARY 2012SUNRISE MEDICALSection 2 DriveRightDriveLeftPower ModuleR-Net EL-904-WayIntechMotor4-WayIntechMotor2-

QM-7 SERIES SERVICE MANUALPAGE 2.4JANUARY 2012 SUNRISE MEDICALDual-ToggleSingle ActuatorDriver4-Way AmpMate-N-Loc6-WayMini-Fit J r.Buddy ButtonSwit

QM-7 SERIES SERVICE MANUALPAGE 2.5 JANUARY 2012SUNRISE MEDICAL3-AXIS ACTUATOR DRIVER - TILTSwitch ControlsACTUATORHARNESSACTUATORHARNESSSwitchSeat T

QM-7 SERIES SERVICE MANUALPAGE 2.6JANUARY 2012 SUNRISE MEDICAL 2-AXIS ACTUATOR DRIVERSwitch ControlsACTUATORHARNESSSwitch6-WayMini-Fit Jr.Seat Lift

QM-7 SERIES SERVICE MANUALPAGE 2.7 JANUARY 2012SUNRISE MEDICAL R-NET MULTI-ACTUATORACTUATORHARNESSACTUATORHARNESSACTUATORHARNESSIntellegentSeatingMo

QM-7 SERIES SERVICE MANUALPAGE 2.8JANUARY 2012 SUNRISE MEDICAL 4-Way PGDBusAttendant Contr olConnector Block4 X CAN4-WayPGD Bus4-WayPGD Bus4-WayPGD

QM-7 SERIES SERVICE MANUALPAGE 3.1 JANUARY 2012SUNRISE MEDICALSection 3Batteries should last an average of 1 to 1.5 years.Listed below are some Fact

QM-7 SERIES SERVICE MANUALPAGE 3.2JANUARY 2012 SUNRISE MEDICALSection 3Battery Connection Test1. Check that the female VR2 Bus plug on the chair h

QM-7 SERIES SERVICE MANUALPAGE 3.3 JANUARY 2012SUNRISE MEDICALSection 3VR2 Remote Controller DisplayMaximum Speed Indicator Ripples. This Indicates

QM-7 SERIES SERVICE MANUALPAGE 0.1 JANUARY 2012SUNRISE MEDICALPlease read and follow instructions in this service manual before attempting to troubl

QM-7 SERIES SERVICE MANUALPAGE 3.4JANUARY 2012 SUNRISE MEDICALTroubleshooting with VR2 Diagnostic CodesSection 31. Check that the batteries are ful

QM-7 SERIES SERVICE MANUALPAGE 3.5 JANUARY 2012SUNRISE MEDICAL1. Check that the batteries are fully charged and in good condition; and check all ca

QM-7 SERIES SERVICE MANUALPAGE 3.6JANUARY 2012 SUNRISE MEDICALSection 33. Otherwise, check the brushes on the Right motor (figure 3.6.1). Using a

QM-7 SERIES SERVICE MANUALPAGE 3.7 JANUARY 2012SUNRISE MEDICALSection 3A joystick trip is indicated. Make sure that the joystick is in the center po

QM-7 SERIES SERVICE MANUALPAGE 3.8JANUARY 2012 SUNRISE MEDICALSection 3Nine Bars - Solenoid Brake TripCheck that the batteries are fully charged, a

QM-7 SERIES SERVICE MANUALPAGE 4.1 JANUARY 2012SUNRISE MEDICALSection 4R-net TroubleshootingChair Will Not Power Up2131. Check for battery voltage a

QM-7 SERIES SERVICE MANUALPAGE 4.2JANUARY 2012 SUNRISE MEDICALSection 44. Verify that the bus cables are correctly mated between the hand control

QM-7 SERIES SERVICE MANUALPAGE 4.3 JANUARY 2012SUNRISE MEDICALSection 46. Verify that battery voltage is present at each connector leading to the b

QM-7 SERIES SERVICE MANUALPAGE 4.4JANUARY 2012 SUNRISE MEDICALR-net Fault CodesSection 4Fault Codes for Hand Control or OmniThe R-Net control used

QM-7 SERIES SERVICE MANUALPAGE 4.5 JANUARY 2012SUNRISE MEDICALSection 4Trip Text Corrective ActionOver-current This fault occurs when the limits of

QM-7 SERIES SERVICE MANUALPAGE 0.2JANUARY 2012 SUNRISE MEDICALWhen setting up the components of the chair, complete the following checklist to ensu

QM-7 SERIES SERVICE MANUALPAGE 4.6JANUARY 2012 SUNRISE MEDICALSection 4Note: On hand controls that contain LED battery gauges, they will display t

QM-7 SERIES SERVICE MANUALPAGE 4.7 JANUARY 2012SUNRISE MEDICALSection 4Example of R-10 Fault Isolation1. In this example, the right motor has been

QM-7 SERIES SERVICE MANUALPAGE 4.8JANUARY 2012 SUNRISE MEDICALSection 43. Locate the creep micro-switch mounted at the rear of the actuator (A)

QM-7 SERIES SERVICE MANUALPAGE 4.9 JANUARY 2012SUNRISE MEDICALSection 4Chair Won't Drive in Creep Speed When Tilted An external micro-switch is

QM-7 SERIES SERVICE MANUALPAGE 4.10JANUARY 2012 SUNRISE MEDICALSection 4Tilt/Lift Will Not Operate1. Select tilt on the hand control (fi gure. 4.10

QM-7 SERIES SERVICE MANUALPAGE 4.11 JANUARY 2012SUNRISE MEDICALSection 4Warning: Use caution in the next step. Do not short the leads of the Multi

QM-7 SERIES SERVICE MANUALPAGE 4.12JANUARY 2012 SUNRISE MEDICALSection 4 Positive probe hereNegative probe hereContinuity between pinsPositive pro

QM-7 SERIES SERVICE MANUALPAGE 5.1 JANUARY 2012SUNRISE MEDICALSection 5Battery Testing Note: The QM-710 power chair uses either (2) 22NF, or GRP 24

QM-7 SERIES SERVICE MANUALPAGE 5.2JANUARY 2012 SUNRISE MEDICALSection 5d. Operate the power chair at high speed by operating the joystick in a hig

QM-7 SERIES SERVICE MANUALPAGE 5.3 JANUARY 2012SUNRISE MEDICALSection 53. The individual voltage of each battery may also be checked using a Multim

QM-7 SERIES SERVICE MANUALPAGE 1.1 JANUARY 2012SUNRISE MEDICALFor Powerchairs, the multimeter is one of the most useful tools in the toolbox (fi gure

QM-7 SERIES SERVICE MANUALPAGE 6.1 JANUARY 2012SUNRISE MEDICALNote: This procedure may be done with or without removing the motor from the power ch

QM-7 SERIES SERVICE MANUALPAGE 6.2JANUARY 2012 SUNRISE MEDICAL6. Inspect the brush assembly (fi gure. 6.2.1). Replace any brush assembly less than

QM-7 SERIES SERVICE MANUALPAGE 6.3 JANUARY 2012SUNRISE MEDICALSection 69. Measure the resistance of the park brake assembly by connecting a Multimet

QM-7 SERIES SERVICE MANUALPAGE 7.1 JANUARY 2012SUNRISE MEDICALBattery Access/Removal 2. Remove cushion and Pivot the entire Seat/Back frame assembl

QM-7 SERIES SERVICE MANUALPAGE 7.2JANUARY 2012 SUNRISE MEDICALBatteries installed incorrectly can blow the fuse for this system. Pay careful atten

QM-7 SERIES SERVICE MANUALPAGE 7.3 JANUARY 2012SUNRISE MEDICALSection 7Motor and Gearbox Removal 1. The Motor must be disconnected from power before

QM-7 SERIES SERVICE MANUALPAGE 7.4JANUARY 2012 SUNRISE MEDICALSection 7Removal for units with Mechanical Brake 1. The process for units with a Mech

QM-7 SERIES SERVICE MANUALPAGE 7.5 JANUARY 2012SUNRISE MEDICALSection 73. Use 4 mm Hex Key to remove left and right screws/washers attaching the co

QM-7 SERIES SERVICE MANUALPAGE 7.6JANUARY 2012 SUNRISE MEDICALSection 71. To remove or replace the Caster Stem, Use a Flat Head Screwdriver to rem

QM-7 SERIES SERVICE MANUALPAGE 7.7 JANUARY 2012SUNRISE MEDICALSection 7Gas Spring Removal 2. For Gas Spring Removal, Remove the Lower holding bolt

QM-7 SERIES SERVICE MANUALPAGE 1.2JANUARY 2012 SUNRISE MEDICALSection 1AC - ALTERNATING CURRENT - Use this when you want to test something that has

QM-7 SERIES SERVICE MANUALPAGE 7.8JANUARY 2012 SUNRISE MEDICAL7. To re-install the Gas Spring, Reverse the previous procedures. Be sure to adjust

QM-7 SERIES SERVICE MANUALPAGE 7.9 JANUARY 2012SUNRISE MEDICALSection 71. Remove the seating system to expose the actuator. Disconnect the 6-pin con

QM-7 SERIES SERVICE MANUALPAGE 7.10JANUARY 2012 SUNRISE MEDICALSection 74. Remove the actuator and micro-switch assembly as one part if the entire

QM-7 SERIES SERVICE MANUALPAGE 7.11 JANUARY 2012SUNRISE MEDICALSection 73. Use a 9/64" Hex wrench to remove the socket head cap screws that at

QM-7 SERIES SERVICE MANUALPAGE 7.12JANUARY 2012 SUNRISE MEDICALSection 7Note: You do not have to fully disconnect the gas strut. Once the top moun

QM-7 SERIES SERVICE MANUALPAGE 7.13 JANUARY 2012SUNRISE MEDICALSection 78. Use a 1/4" Hex wrench and a 9/16" open-end wrench and remove t

QM-7 SERIES SERVICE MANUALPAGE 7.14JANUARY 2012 SUNRISE MEDICALSection 710. Unplug all of the connectors to the recline actuator (fi gure 7.14.2) 1

QM-7 SERIES SERVICE MANUALPAGE 7.15 JANUARY 2012SUNRISE MEDICALSection 7Elevate Actuator Removal1. Locate the ISM control box on the back of the ch

QM-7 SERIES SERVICE MANUALPAGE 7.16JANUARY 2012 SUNRISE MEDICALSection 72. To remove the actuator, (fi gure 7.16.1) there are 2 sets of attaching h

QM-7 SERIES SERVICE MANUALPAGE 8.1 JANUARY 2012SUNRISE MEDICALSection 8ASAP II Seating 16” - 20” wide is shown.The ASAP II seating system is fully

QM-7 SERIES SERVICE MANUALPAGE 1.3 JANUARY 2012SUNRISE MEDICALHealth and SafetyWhile working on powered mobility products, it is essential to observ

QM-7 SERIES SERVICE MANUALPAGE 8.2JANUARY 2012 SUNRISE MEDICALSection 86. Loosen the Back bracket on the chair to allow for changes to the seat wid

QM-7 SERIES SERVICE MANUALPAGE 8.3 JANUARY 2012SUNRISE MEDICALSection 88. After checking alignment, symmetry, and measurement of the final adjustme

QM-7 SERIES SERVICE MANUALPAGE 8.4JANUARY 2012 SUNRISE MEDICALSection 8fig. 8.4.14. Once desired height is achieved, Reset placement of bolts then

QM-7 SERIES SERVICE MANUALPAGE 8.5 JANUARY 2012SUNRISE MEDICALSection 84. Left Command (4) - Operates extension of leg outward and inward. Actuato

QM-7 SERIES SERVICE MANUALPAGE 8.6JANUARY 2012 SUNRISE MEDICALSection 8fig. 8.6.13. To make a small angle change to one of four possible settings,

QM-7 SERIES SERVICE MANUALPAGE 8.7 JANUARY 2012SUNRISE MEDICALSection 8Rear Bracket Seat height adjustment1 The adjustment can be done by removing

QM-7 SERIES SERVICE MANUALPAGE 8.8JANUARY 2012 SUNRISE MEDICALSection 83. Re-insert and tighten the bolts securing the pivot point. (figure 8.8.1)

QM-7 SERIES SERVICE MANUALPAGE 8.9 JANUARY 2012SUNRISE MEDICALSection 8Cantilevered Armrest adjustments1. The Kids Cantilevered Armrest angle adjust

QM-7 SERIES SERVICE MANUALPAGE 8.10JANUARY 2012 SUNRISE MEDICALSection 83. For Extreme angle adjustments, remove the outside shell of the armrest c

QM-7 SERIES SERVICE MANUALPAGE 9.1 JANUARY 2012SUNRISE MEDICALSection 9Reference and Options Non-expandable 3-Axis controls1. 2-Axis box 4.5 and 7.

QM-7 SERIES SERVICE MANUALPAGE 1.4JANUARY 2012 SUNRISE MEDICALIf mishandled batteries can be dangerous and hazardous.• All mobility batteries, whe

QM-7 SERIES SERVICE MANUALPAGE 9.2JANUARY 2012 SUNRISE MEDICALSection 9Powered elevating or articulating legrestThe actuator buttons can operate an

QM-7 SERIES SERVICE MANUALPAGE 9.3 JANUARY 2012SUNRISE MEDICALSection 9Reference: Inhibit scheme

QM-7 SERIES SERVICE MANUALPAGE 9.4JANUARY 2012 SUNRISE MEDICALSection 9Reference: R-NET Joystick & Omni Display Symbols

QM-7 SERIES SERVICE MANUALPAGE 9.5 JANUARY 2012SUNRISE MEDICALSection 9Reference: Seat Height Adjustment MatrixSTFH (in)Front/Rear Post PositionPack

QM-7 SERIES SERVICE MANUALPAGE 1.5 JANUARY 2012SUNRISE MEDICAL• Remove personal items of jewelry, such as rings, watches, chains etc. before workin